智能(neng)(neng)工(gong)業(ye)離不開(kai)(kai)智能(neng)(neng)制(zhi)(zhi)造(zao),智能(neng)(neng)制(zhi)(zhi)造(zao)離不開(kai)(kai)機(ji)(ji)器(qi)(qi)(qi)視(shi)覺(jue)。機(ji)(ji)器(qi)(qi)(qi)視(shi)覺(jue)是近年來(lai)發(fa)(fa)展(zhan)迅速的(de)(de)新技(ji)(ji)術(shu)。它采用光機(ji)(ji)一(yi)體化(hua),使(shi)機(ji)(ji)器(qi)(qi)(qi)具有視(shi)覺(jue)功能(neng)(neng)。機(ji)(ji)器(qi)(qi)(qi)視(shi)覺(jue)為工(gong)業(ye)自動(dong)化(hua)打開(kai)(kai)了(le)一(yi)扇“新窗(chuang)口”。在智能(neng)(neng)制(zhi)(zhi)造(zao)時(shi)代,機(ji)(ji)器(qi)(qi)(qi)視(shi)覺(jue)具有巨大的(de)(de)發(fa)(fa)展(zhan)潛力。在新興的(de)(de)工(gong)業(ye)時(shi)代,自動(dong)化(hua)加(jia)工(gong)自動(dong)化(hua)生產線(xian)匯集了(le)機(ji)(ji)器(qi)(qi)(qi)人(ren)(ren)、傳(chuan)感器(qi)(qi)(qi)檢測技(ji)(ji)術(shu)、通信技(ji)(ji)術(shu)、數控(kong)等(deng)先(xian)進技(ji)(ji)術(shu),實現了(le)工(gong)業(ye)機(ji)(ji)器(qi)(qi)(qi)人(ren)(ren)、上下(xia)料機(ji)(ji)械手和數控(kong)機(ji)(ji)床的(de)(de)技(ji)(ji)術(shu)組合,簡化(hua)數控(kong)機(ji)(ji)床的(de)(de)操作方式,提高(gao)了(le)數控(kong)機(ji)(ji)床的(de)(de)操作安(an)全性,減輕了(le)工(gong)人(ren)(ren)的(de)(de)勞動(dong)強度,工(gong)件裝卸和自動(dong)加(jia)工(gong)連(lian)接緊密,大大提高(gao)了(le)工(gong)作效率,具有良好的(de)(de)加(jia)工(gong)性能(neng)(neng)。應用價值。
數控機床機器人利用視覺系統合理規劃機器人的運動軌跡,將工業機器人的搬運技術和數控機床加工技術有機結合,實現工件自動上下料、成品自動堆垛,實現高精度,高效率和低成本的處理。機器視覺系統的優勢在于提高生產的產品質量和生產線的自動化程度。尤其是在一些不適合人工操作的危險工作或人眼無法滿足要求的場合;同時,在大規模工業化生產過程中,對產品質量的人工目視檢測效率低下,準確度不高,機器視覺檢測方(fang)法可(ke)以大大改進。提高生產(chan)效率(lv)和生產(chan)自(zi)動化。
國辰機器人上下(xia)(xia)(xia)料(liao)工作站又稱機(ji)(ji)器(qi)人上下(xia)(xia)(xia)料(liao)系統(tong)(tong)、自動上下(xia)(xia)(xia)料(liao)系統(tong)(tong)、視覺(jue)上下(xia)(xia)(xia)料(liao)、機(ji)(ji)器(qi)人上下(xia)(xia)(xia)料(liao)等(deng),主(zhu)要由多軸機(ji)(ji)器(qi)人、視覺(jue)系統(tong)(tong)、卸料(liao)系統(tong)(tong)等(deng)組成(cheng)通道、人工檢查臺、吊(diao)籃定位(wei)系統(tong)(tong)、機(ji)(ji)器(qi)人控(kong)制柜、電氣柜系統(tong)(tong)等(deng)部分由工業機(ji)(ji)器(qi)人組成(cheng)。與傳(chuan)統(tong)(tong)的(de)手動加載(zai)(zai)相比,機(ji)(ji)械(xie)手加載(zai)(zai)有哪些優勢?
(1)生(sheng)(sheng)(sheng)產(chan)效(xiao)(xiao)率高(gao):為了(le)提高(gao)生(sheng)(sheng)(sheng)產(chan)效(xiao)(xiao)率,必須控制生(sheng)(sheng)(sheng)產(chan)節(jie)奏(zou)。除了(le)不能提高(gao)固(gu)定的(de)生(sheng)(sheng)(sheng)產(chan)加工(gong)節(jie)奏(zou)外,機械手加載代替人(ren)工(gong)操作,這樣一方面,節(jie)奏(zou)可以(yi)有規(gui)律地控制,避免由(you)于各(ge)種人(ren)為因素(su)對生(sheng)(sheng)(sheng)產(chan)周期的(de)影響,大大提高(gao)了(le)生(sheng)(sheng)(sheng)產(chan)效(xiao)(xiao)率。
(2)技術修改(gai)靈活性(xing):我們可以通過修改(gai)程序(xu)和爪形夾具快(kuai)速(su)改(gai)變生(sheng)產工(gong)(gong)藝(yi),而且(qie)調試速(su)度快(kuai),省去了培訓工(gong)(gong)人所(suo)需的時間,可以快(kuai)速(su)投入生(sheng)產。
(3)提高工件(jian)外觀質量:上(shang)下料機器人自動化生產線,從上(shang)料、下料、卸料,完(wan)全(quan)由(you)機器人完(wan)成,減少了中間(jian)環節,零(ling)件(jian)質量大大提高,尤(you)其是(shi)工件(jian)表面e更漂(piao)亮。
(4)在替代人工(gong)(gong)(gong)(gong)提高生產效率的(de)(de)(de)同時,可以減少(shao)對員工(gong)(gong)(gong)(gong)的(de)(de)(de)意外(wai)傷害,降低安全(quan)事故的(de)(de)(de)發生率。機(ji)床(chuang)上(shang)(shang)下料機(ji)器人系統主(zhu)要用(yong)于(yu)加(jia)工(gong)(gong)(gong)(gong)單(dan)元和自(zi)動化。坯(pi)料的(de)(de)(de)裝載(zai)生產線上(shang)(shang)待(dai)加(jia)工(gong)(gong)(gong)(gong)、已加(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)件的(de)(de)(de)卸載(zai)、機(ji)床(chuang)與機(ji)床(chuang)之間(jian)工(gong)(gong)(gong)(gong)件的(de)(de)(de)轉移、工(gong)(gong)(gong)(gong)件的(de)(de)(de)周轉。